If you make use of an industrial conveyor system in your company’s paint booth operations, the right preventative maintenance process will often prove to be the difference between your shop running at peak efficiency or experiencing costly downtime. The minute these systems are offline, the costs will definitely escalate, particularly if it happens during peak seasons. However, properly trained operators and maintenance techs can be able to significantly minimize the risk of downtime, especially if you have put in place a good preventative maintenance plan for your spray booth conveyor system. Here then are some top preventative maintenance tips you might want to consider for your industrial conveyor system.
Inspect your industrial conveyor system on a daily basis
Generally speaking, an effective industrial conveyor system maintenance plan never has to be time-intensive. Indeed, integrating a “floor walk” for assessing your system’s health into your daily work routine may be just what the doctor ordered. Small, obvious, and telltale clues like dripping oil, queer noises or sounds, belt shavings might all indicate worn or impaired components. To avoid overlooking such signs of disrepair, try your best to ensure somebody else besides you also carries out this daily inspection. You should be on the lookout for things such as dust, shavings, dripping liquids. All of which can infer issues like oil leaks, belt wear, and tear or even belt misalignment. Also, when you run paint booth conveyor system, keep a keen ear open for unusual sounds which may infer misaligned sprocket, misaligned belt, failed bearings, failed drives to mention just but a few. You should also check your system’s safety equipment on a daily basis. To this end, always make sure the guards are in place utilizing visual cues or even color indicators. At the same time, make it a point to ensure your conveyor isn’t overloaded. Lastly, make sure all your spray booth operators are strictly adhering to equipment regulations along with the right safety procedures. When you make your daily floor walk, ensure you and your maintenance team document and file in-depth reports on your observations. Up-the-minute records will prove to be priceless when it comes to determining the right moment to replace various parts. They may also come in handy with warranty and manufacturer’s support.
Clean your industrial conveyor system on a regular basis
Paint booth conveyor systems, like all machinery, are known to be vulnerable to contamination. As powder coating or paint is applied when parts are relayed through the paint line area, overspray is always a factor you should be wary of. When your system is offline, you and your team should look out for and eliminate any accumulated dust, debris, and dirt. Additionally, be on the lookout for liquid paint accumulation. When you clean your spray booth conveyor system on a regular basis, you will be able to efficiently circumvent larger, exorbitant issues in the long run.
Always involve your industrial conveyor system’s operators in its maintenance
Ideally, some level of responsibility in the context of equipment care ought to fall on your operators. In the first place, operators who aren’t well conversant with the right paint booth conveyor system operations and safety compliance will always give rise to serious problems. On the flipside, when your operators are well trained, your system’s equipment will be utilized correctly. You will as well have more pairs of eyes and ears that can detect if anything is amiss. Also, go out of your way to converse with spray booth operators on a regular basis to ascertain if everything is working as required. Very often conveyor system parts breakdowns are only remarked when they break down completely. So, always require your operators to report any signs of damage they notice immediately. Finally, always have an emergency or breakdown contingency plan for your paint booth conveyor system in place. This way, everybody will be fully prepared in the event the system breaks down. This can include stockpiling essential parts to make sure the issue may be resolved with the least delay possible to circumvent or minimize downtime.
When upgrading your system, opt for equipment with in-built maintenance features
Should you be on the lookout for a new industrial conveyor system for your paint line equipment, it is highly recommended you opt for a system that has been designed with ease of maintenance in mind. This can include software applications which facilitate hassle-free troubleshooting and early issue detection through remote diagnostics. These sorts of diagnostics features will give you and your maintenance team peace of mind via remote access to current together with historical information on the system. They will as well deliver early and precise problem recognition and analysis.
Zpar International is highly renowned for its top-notch industrial conveyor offerings. For more information please feel free to visit https://zparint.com/ or call us at 866-519-7269!